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RTAC1400 model is the most popular and the most stable arc coating machine for PVD decorative coatings.

Background

PVD (Physical Vapor Deposition) arc coating is a type of PVD coating process that is commonly used to apply decorative and functional coatings to various materials. Here's an overview of PVD arc decorative coating:

Coating Process:

Principle: PVD arc coating involves the use of an electric arc to vaporize a metal target material in a vacuum chamber. The vaporized metal atoms then condense on the substrate surface, forming a thin film coating.

Setup: The process takes place in a vacuum chamber where the substrate to be coated and the metal target are placed. The chamber is evacuated to create a low-pressure environment.

Arc Evaporation: An electric arc is generated between the target material (often a metal like titanium, chromium, or zirconium) and the substrate. The intense heat of the arc vaporizes the target material, creating a plasma of metal ions.

Coating Deposition: The metal ions travel to the substrate surface and condense, forming a thin film coating. The coating thickness can be controlled by adjusting parameters such as deposition time and target material evaporation rate.

Adhesion and Properties: PVD arc coatings typically exhibit excellent adhesion to the substrate, high hardness, good wear resistance, and aesthetic appeal, making them suitable for decorative applications.

Benefits

Decorative Finishes: PVD arc coatings can create a range of decorative finishes, including metallic colors like gold, silver, bronze, and black, enhancing the appearance of various products.

High Durability: These coatings offer excellent wear resistance and durability, making them suitable for applications where the coated surface is subjected to mechanical or environmental stresses.

Corrosion Resistance: PVD arc coatings can improve the corrosion resistance of substrates, protecting them from environmental factors such as moisture and chemicals.

Uniform Coating: The PVD arc process typically results in a uniform coating thickness and coverage, ensuring consistent quality across the coated surface.

Environmentally Friendly: PVD coatings are environmentally friendly compared to traditional plating processes, as they are free of harmful chemicals and produce minimal waste.

Applications

Applications

Consumer Electronics: PVD arc coatings are widely used in the consumer electronics industry for coating smartphone casings, watch bands, and other electronic devices to enhance their aesthetics and durability.

Automotive: These coatings are employed in the automotive industry for decorative trim parts, wheels, and accessories to provide a high-quality finish and protection against wear.

Architectural: PVD arc coatings are also utilized in architectural applications, such as coating door hardware, faucets, and furniture fittings for improved aesthetics and longevity.

In summary, PVD arc decorative coatings offer a versatile and high-quality solution for enhancing the appearance and functionality of a wide range of products, providing durable and attractive finishes for various applications.

Technical advantages

PVD (Physical Vapor Deposition) decorative coatings offer a range of advantages across various industries and applications. Here are some of the key benefits of using PVD decorative coatings:

  1. Aesthetic Appeal:

    • PVD coatings can create a wide range of decorative finishes, including metallic, matte, glossy, and colored coatings, enhancing the visual appeal of products.
    • These coatings can be customized to achieve different colors and effects, providing designers with creative options.
  2. Durability:

    • PVD coatings are highly durable and resistant to wear, abrasion, and corrosion, making them ideal for applications that require long-term performance.
    • These coatings can extend the lifespan of products by protecting them from environmental factors and daily wear and tear.
  3. Scratch Resistance:

    • PVD coatings offer excellent scratch resistance, maintaining the appearance of surfaces even in high-traffic or abrasive environments.
    • The hardness of PVD coatings helps protect the underlying material from scratches and damage.
  4. Chemical Resistance:

    • PVD coatings are resistant to many chemicals and environmental factors, making them suitable for applications where exposure to harsh substances is a concern.
    • The chemical resistance of PVD coatings can help maintain the integrity and appearance of products over time.
  5. Biocompatibility:

    • Certain PVD coatings are biocompatible, making them suitable for medical devices, implants, and other applications where contact with the human body is required.
    • Biocompatible coatings ensure that products are safe for use in medical and healthcare settings.
  6. Environmentally Friendly:

    • PVD coatings are applied in a vacuum environment without the use of harmful chemicals, making them an environmentally friendly coating option.
    • The process produces minimal waste and does not release toxic substances into the environment.
  7. Uniform Coating Thickness:

    • PVD coatings provide a uniform thickness across the surface of the substrate, ensuring consistent performance and aesthetics.
    • The precise control over coating thickness helps maintain the desired properties of the coated products.

Overall, PVD decorative coatings offer a combination of aesthetic enhancement, durability, and functional benefits, making them a popular choice for various industries, including automotive, aerospace, medical, and consumer goods.

Technical specifications

MODEL

RTAC-1400

MATERIAL

Stainless Steel (S304)

CHAMBER SIZE

Φ1400*1600mm (H)

CHAMBER TYPE

Cylinder, vertical, single door

SINGLE PUMP PACKAGE

Rotary Piston Vacuum Pump

Roots Vacuum Pump

Roots Pump

TECHNOLOGY

Cathodic Arc Evaporation, Ion Plating

POWER SUPPLY

Arc sources power supply + Bias Power supply

DEPOSITION SOURCE

14 Cathodic Arc Sources

CONTROL

PLC+Touch Screen

GAS

Gas Mass Flow Meters

SAFETY SYSTEM

Numerous safety interlocks to protect operators and equipment

COOLING

Cooling Water

CLEANING

Arc Discharge

POWER MAX.

75 KW

AVERAGE POWER

CONSUMPTION

35 KW

Layout


In-site

Machine Model: RTAC1400

Project Time: 2015

Project Location: China


E-catalogue for online review and download.