NCVM is short name of None Conductive Vacuum Metallizing, which is used for plastic parts plated which coated by vacuum deposition technology. This techniques uses each other discontinuous features, to generate a final appearance of the metallic finish and doesn’t affect the effect of the wireless communication transmission.
NCVM stands for non-conductive vacuum metallization, a type of vacuum plating technology that gives a metallic appearance to a surface while remaining electrically non-conductive performance.
NCVM is used to coat a variety of plastic materials, such as cell phones, tablet computers, and vehicle keys, without interfering with radio signals or electrostatic discharge (ESD) performance:
Benefits
NCVM coatings are resistant to abrasion, scratching, and chemicals. They also allow for inductive charging despite the coating.
Process
The NCVM process involves spraying an undercoat on a substrate, then electroplating the undercoat to form a film layer.
Applications
NCVM is used to beautify products and create a unique metal color effect. It's also used in the optical industry to create gradient color optical films for smartphones, digital cameras, and decorative parts.
Application: NCVM Coatings On Electronic Products
Deposition Material: Indium And Sn Evaporation Coatings
Deposition Sources: Tungsten Basket, Crucible, Filament Etc.
Machine Model: 2-doors, Vertical
The Substrates: plastic materials like: PC, PC+ABS, ABS, PMMA, Nylon, engineering plastics etc.
NCVM Applications: mostly for electronic product industries, communication devices. Mobile phone, telephone, smart phone, GPS satellite navigation, bluetooth headset, computer etc.
NCVM Thin Film Properties
With resistance thermal evaporation technology to evaporate high pure Indium metal and then condense on the plastic work pieces. The controlled thickness allows a non-conductive thin film on electronic parts.
NCVM Coated Samples
2.1 The main factors affecting the effect of coatings are
2.2 For vertical orientation machines, the above factors can be controlled by the coating parameters pre-setting, which is an guarantee of high yield of coatings.
2.3 To improve the uniformity problem effectively, the evaporation sources (tungsten wires) are specially designed. Which are distributed in a multi-level from high to low, enable the evaporated and condensed metal vapors in a 360 degree space.
Benefits
Double- doors for higher productivity
Technical Specifications
MODEL | RT1600-NCVM |
TECHNOLOGY | THERMAL EVAPORATION, TUNGSTEN ,FILAMENT, glow discharge |
MATERIAL | Stainless Steel (S304) |
CHAMBER SIZE | Φ1600*1600mm (H) |
CHAMBER TYPE | Cylinder, vertical, 2-door |
EVAPORTATION SYSTEM | exclusive design for NCVM coating |
DEPOSITION MATERIAL | Tin, Indium (Sn, In) |
DEPOSITION SOURCE | TUNGSTEN FILAMENT |
CONTROL | PLC(Programmable Logic Controller) + Touch Screen |
PUMP SYSTEM | Rotary Piston Vacuum Pump |
Rotary Vane Vacuum Pump | |
Roots Vacuum Pump | |
Oil Diffusion pumps+ Brooks Polycold | |
PRE-TREATMENT | UV primer coating |
SAFETY SYSTEM | Numerous safety interlocks to protect operators and equipment |
COOLING | Cold Water |
POWER ELECTRICAL | 480V/3 phases/60HZ ( USA compliant) |
460V/3 phases/50HZ ( Asia compliant) | |
380V/3 phases/50HZ ( EU-CE compliant) | |
FOOTPRINT | L9000*W4200*H3000mm |
TOTAL WEIGHT | 10.2 T |
AVERAGE CYCLE TIME | 15 minutes (depending on substrate material, substrate geometry and environmental conditions) |
POWER MAX.. | 110KW |
AVERAGE POWER CONSUMPTION (APPROX.) | 60KW |
Layout
Please contact us for more specifications, Royal Technology is honored to provide you total coating solutions.
Project Location: China, Vietnam, India, Thailand etc.