Machine Model: RTAC1200
Project Time: 2017
Project Location: Iran
Metal door handles and security locks are usually made of Zamak (Zinc Alloy) or Aluminum Alloy, brass alloy. It requires a high quality of beautiful final finishes with various colors. PVD Ion Plating technology has used so well in this application. After proper surface pre-treatment before PVD coating, like polishing, brushing, or sandblasting; the PVD plating system gives various colors. The deposited films are pure metal or multiple layers like TiN, TiC, ZrN, CrN,TiAlN, with bright colors, strong adhesion & excellent scratch protection, fast deposition rate, good diffraction.
Background
When it comes to coating door handles and locks with PVD technology, having a specialized PVD coating machine can significantly enhance the durability, aesthetics, and functionality of these essential hardware components. Here are some key considerations and features to look for in a PVD coating machine designed for door handles and locks:
Size and Capacity: Ensure the machine can accommodate the size and quantity of door handles and locks you intend to coat, providing sufficient space for uniform coating.
Material Compatibility: Look for a machine that is compatible with the materials commonly used for door handles and locks, such as brass, stainless steel, or zinc alloys.
Coating Uniformity: Choose a machine that can provide uniform coating thickness across all surfaces of the handles and locks to ensure consistent appearance and performance.
Variety of Finishes: Opt for a machine that offers flexibility in coating finishes, allowing for different colors, textures, and effects to match various design preferences.
Adhesion Strength: Select a machine that can produce coatings with strong adhesion to the substrate material to prevent peeling or chipping over time.
Abrasion and Corrosion Resistance: Prioritize machines that can apply coatings with high abrasion resistance to withstand frequent handling and corrosion resistance to protect against environmental factors.
Ease of Operation: Look for machines that are user-friendly, easy to operate, and maintain to ensure smooth production processes.
Customization Options: Choose a machine that allows for customization of coating parameters such as thickness, hardness, and composition to meet specific performance requirements.
Energy Efficiency: Consider machines that are energy-efficient and environmentally friendly, minimizing resource consumption and waste generation.
Reliability and Support: Select a machine from a reputable manufacturer known for producing high-quality PVD coating equipment and offering reliable technical support and maintenance services.
By considering these factors and choosing a PVD coating machine tailored for door handles and locks, you can enhance the quality, durability, and visual appeal of these hardware components, meeting the demands of both residential and commercial applications. Contacting us now who would like to help you build the right machine for your specific requirements.
Applications
PVD finish properties
- Exceptional aesthetic finish
- Uniform coating thickness and colors
- Superior resistance to wear and corrosion
- PVD coating has a high level of hardness
- PVD coating is not discolor or tarnish with a proper daily take care
PVD finishes available
- Brushed PVD colors
- Mirror PVD colors
- Matte PVD colors
Gold, rose gold, brass, charcoal grey, graphite black, bronze, blue, white Chrome, black nickle, stainless steel finishes, blue etc.
Royal technology provides you not only the coating system but the total coating solutions, we offer you turnkey-service.
Technical advantages
Technical Advantages
- Strong background of R&D support, focus on details of manufacturing.
- Robust rotational system design for high up time.
- Exclusive arc sources to guaranty high coatings quality, none color difference.
- Powerful pump set for short cycle time and high productivity.
- Unique design is friendly operation and low maintenance.
- Turnkey coating solutions.
Royal Technology’s newest generation of PVD coating system RTAC1200 is designed with Remote Control and diagnosis functions: Industrial PC and Siemens PLC are equipped for more stable, more Powerful SCADA data processing capability.
- High ionization rate, high through put,
- Large capacity to satisfy mass production,
- IPC remote control and operation guidance
- Coating Process – online remote training by our own software program.
- Plug-in designed and fabricated coating system, installation can be accomplished with online instruction.
Technical specifications
General Information
- The multi arc vacuum coating system mainly for decorative coatings.
- Benefits: eco-environment, easy to operate, compact foot print, low cost of owner ship, fast substrate exchange.
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Coating Colors: gold, black, brown, grey, Chrome colors etc.
Gold Colors: TiN, ZrN, TiN+Au, ZrN+Au
Rose Gold Colors: TiCN, TiAlN, TiCN+Au-Cu, TiAlN+Au, Cu
Chrome colors: CrN, Ti, Cr
Gray Colors: stainless steel, stainless steel (N)
Brown Colors TiCN, TiAlCN, ZrC
Blue Color: TiO, CrO, TiALN
Black Colors: TiC, TiC+iC, TiCN, TiAlN, TiAlCN - Substrates: stainless sheets and tubes, metal alloys, glass, ceramic materials
- Coatings Advantages: high shiny and bright colors, strong adhesion & excellent scratch protection, fast deposition rate, good diffraction.
Features
This series equipment consists of: vacuum chamber, vacuum pumps, arc sources,
spindle & jack, jigs structure, heating & cooling, water & gas (distribution), electrical control & operation systems etc. High lights of the design futures:
1. Flexibility: Arcs are standardized for flexible and quick exchange;
2. Versatility: can deposit variety of base metals and alloys; optical coatings, hard coatings, soft coatings, compound films and solid lubricating films on the metallic and non-metallic materials substrates. 3. Powerful pump set for short cycle time and high productivity.
4. Multiple deposition sources for different substrates materials.
5. Royal exclusive arc sources to guaranty high coatings quality, none color difference.
6. Turnkey coating solutions.
Performance
1.Ultimate Vacuum Pressure: better than 8.0×10-4 Pa
2. Operating Vacuum Pressure: 1.0×10-2 Pa.
3. Pumping down Time: from 1 atm to 8.0×10-3Pa≤15minutes ( @room temperature, clean and unloading)
4. Leaking Rate: 9.0-5 Pa m3/ sec. Or better than 0.67Pa in 1 hour after shut down the machine from ultimate pressure.
5. Deposition Materials: Stainless steel, Cr, Ti, TiAl, Zr … etc.
6. Deposition Sources: Arc cathodes
7. Operating Model: Full Automatically /Semi-Auto/ Manually
8. Safety Circuitry and Interlocks: numerous safety interlocks to protect operators and equipment ( water, current etc.) I: Heating up to 250℃,
Technical Specifications
| MODEL | RTAC1200 |
| MATERIAL | Stainless Steel |
| CHAMBER SIZE | Φ1200*1500mm (H) |
| PUMP SYSTEM | Rotary Piston Vacuum Pump (Mechanical) |
| Rotary Vane Vacuum Pump (Holding) | |
| Roots Vacuum Pump | |
| Turbo Molecular Pump | |
| TECHNOLOGY | Ion Plating ( Multi-arc sources) + Pulsed Bias Plasma Cleaning |
| RACK SYSTEM | Planetary Rods: 10 |
| TYPICAL TARGETS | Titanium, Zirconium, Chrome, TiAl etc. |
| GAS | Gas Mass Flow Meters （ Ar, N2, C2H2, O2) Argon, Nitrogen and Ethyne,Oxygen |
| CONTROL | Siemens PLC + IPC remote control |
| SAFETY SYSTEM | Numerous safety interlocks to protect operators and equipment |
| COOLING | Water |
| HEATING | Heater |
| POWER MAX. | 75KW （Approx.） |
| AVERAGE POWER CONSUMPTION | 40KW （Approx.） |
Please contact us for more specifications, Royal Technology is honored to provide you total coating solutions.
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