Royal technology has developed and built the whole supply chain for Car LOGO board PVD metalizing service. From mold design & manufacturing, thermal vacuum forming process, UV curing base/top coatings; PVD chroming metalizing till LED lighting assemble, we are able to provide a complete turn-key coating solution. If you need customized coating system, please share your thoughts and ideas with our team. Do not forget to submit your product specifications, we will work together and find the optimal solution to your needs.
The RTEP2200 metalizing system was custom designed and manufactured for Car LOGO board chrome coating. With the PVD thermal evaporation technology, which deposits thin high reflection film on PMMA (Acrylic) surface, gives outstanding coating layers as shown below: during day time, sign symbols have a solid metal look ( stainless steel effect ); while at night, they are illuminated ( LED light inside is installed ) from front, back and side views.
Car Logo Aluminum Vacuum Metalizing Machine Models
Model
Chamber size
(MM, inner)
Evaporation Power(kVA)
Working Power Environment
Chamber Type
RTEP3600
φ3600xH1700
80
3Ph, AC380V,50HZ
Cylinder
RTEP2200
φ2200xH1500
50
Cylinder
RTEP2500-HMDSO
φ2500xH2500
50
Cylinder
RTEP6600
L6600xH3800
100
Cube
RTEP4500
L4500xH3200
80
Cube
3Ph, 220 to 440V,60HZ
With PVD resistant thermal evaporation technology, this process produces a coating that simulates the appearance of electroplated silver, gold, bronze and other brilliant or matte electroplated finishes.
Royal Technology has designed, built and installed over 100 sets of thermal evaporation coating systems worldwide, encompassing a variety of applications and industries, such as:
Automotive plastic exterior/interior trims
Vehicle lighting and components
Commercial, industrial and residential LED lighting reflectors
Cosmetic packages
Glassware and mirrors
Electronic consumer products
EMI shielding and NCVM films
Toy parts and sporting goods
Home appliances of washing machines and various accessories of furniture
Fashion, clocks and watches
Only to name a few, in many other areas PVD vacuum metallizing processes are continue to be used and developed in the coating industry.
The PVD metallizing process gives the objects a high shiny, reflective, metallic look which can be in different colors.
Type:
Vertical orientation, Cylinder, 1-door, front opening.
Design Features:
Robust structure design and high quality configurations
PLC + Touch Screen Operation System, fully automatic / manual control
Fast Vacuum Evacuation System
Exclusively designed rotating Carousel structure for easy loading/uploading
Easy access to the working environment for maintenance
Technical Specifications:
Performance
1. Ultimate Vacuum Pressure: better than 5.0×10-6 Torr.
2. Operating Vacuum Pressure: 1.0×10-4 Torr.
3. Pumping down Time: from 1 atm to 1.0×10-4 Torr≤3 minutes ( room temperature, dry, clean and empty chamber)
4. Metalizing material ( evaporation): Al, Cr, Sn, Ti, SS, Cu… etc.
5. Operating Model: Full Automatically /Semi-Auto/ Manually
Structure
The vacuum coating machine contains key completed system listed below:
1. Vacuum Chamber
1.1 Size: Inner Diameter 2200mm
Inner Height: 1500mm
1.2 Material: Vacuum Chamber SUS304
Door and flanges SUS304
Chamber strengthen structure: SS41 mild steel, with painted finishing surface treatment
Chamber chassis SS41 mild steel with painted finishing surface treatment
1.3 Evaporation Shield : SUS304
1.4 View Window: on chamber door
1.5 Vacuum Chamber Venting Valve (including silencer)
1.6 Door: SUS304 material
2. Rouhging Vacuum Pumping System (Backing Pump Package)- Leybold
3. High Vacuum Pumping System (Diffusion Pump + Cold trap device)- Leybold
4. Electrical Control and Operation System- PLC+ Touch Screen
4.1 Main circuit: None-fuse breaker switch, electromagnetic switch, C/T in series type
4.2 Evaporation Power
4.3 Evaporation Control System
4.4 Operation System: Touch Screen + PLC, recipe control and data logging, Auto shutdown, auto evacuation, auto coating
4.5 Vacuum Pressure Measuring System
Vacuum Gauge: Pirani + Penning gauge
Thermocouple Gauge: 760 Torr ~ 5*10-4 Torr
4.6 Alarm System: Compressed air pressure , Cooling water flow, Mis-operation
4.7 Power Load Indicator: Voltage indicator and load current indicator
5. Deposition System
5.1 Tungsten filament evaporation source
5.2 Cr/Al wires
6. Sub-System
6.1 Air Compressed Valve Control System
6.2 Cooling Water System:Water flow pipe and switch valve system
6.3 Polycold (-120~-145℃) Brooks Cryopump for option.
7. Working Environment
Compressed Air: 5~8kg/cm2
Cooling Water: Water-In Temperature: 20~25℃, 200 Liter/min,
Water-In Pressure: 2~3 kg/cm2,
Power: 3 Phase 380V 50Hz(60Hz), 100kVA
Installation Area: (L*W*H) 9000*4200*3000mm
Exhaust: Vent for mechanical pumps
Built: 2015
Location: South Korea
Applications: Automobile LOGO board, PC/PMMA Chrome Coating, Aluminum/Silver/Copper/ SS wires Metalizing.
