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The RTAC1000 model is designed for small items PVD decorative coatings.
Many bright colors of final finishing
Excellent scratch resistance
Enables longer life of products
Environmentally-friendly process
Robust and high volume design machine
HMI friendly operation system
Low maintenance
Low cost of ownership

Background

PVD (Physical Vapor Deposition) coating is widely used in the medical industry for applying thin film coatings to various medical instruments. These coatings can provide a range of benefits such as improved wear resistance, reduced friction, enhanced biocompatibility, and increased durability.

When it comes to PVD coating on medical instruments, the process typically involves the following steps:

Cleaning and Preparation: The medical instruments are thoroughly cleaned and prepared to ensure proper adhesion of the coating.

Masking: Areas that should not be coated are carefully masked off to prevent unwanted coating deposition.

Vacuum Chamber: The medical instruments are placed in a vacuum chamber along with the material (often a metal) that will be used for the coating.

Evaporation: The coating material is evaporated in the vacuum chamber, forming a vapor.

Deposition: The vaporized material condenses onto the surface of the medical instruments, creating a thin, uniform coating.

Post-treatment: Depending on the specific requirements, post-treatment processes such as heat treatment or additional coatings may be applied to further enhance the properties of the PVD coating.

PVD coatings on medical instruments offer several advantages, including:

Biocompatibility: PVD coatings can be biocompatible, making them suitable for medical devices that come into contact with the human body.

Wear Resistance: The coatings can increase the wear resistance of instruments, leading to longer lifespans and reduced maintenance.

Corrosion Resistance: PVD coatings can protect instruments from corrosion, ensuring their longevity.

Aesthetic Appeal: These coatings can also provide a visually appealing finish to medical instruments.

Common applications of PVD coatings on medical instruments include surgical tools, orthopedic implants, dental instruments, and endoscopic devices.

If you have any specific questions or require further information about PVD coating on medical instruments, feel free to ask!

Applications
Medical & beauty instruments, pen, watches, glass beads, finishing hooks, small size products.
Technical advantages

FASTER, MORE STABLE, BRILLIANT FINISHING

1. Cathodic arc is an upgraded design to optimize emission of droplets

2. The Ion evaporator with an auto pneumatic driving ignition system, manual ignition button to control the target and efficiently improve the utilization

3. IGBT model of cathodic arc inverterpower supply, arc discharge from 30A to 200A, arc current can be set and adjusted by PLC on the touch screen

4. Cathodic arc with direct cooling method, low temperature evaporation is available.

5. Stable process operation in a wide pressure range.

FLEXIBLE GAS DISTRIBUTION SYSTEM

1.  4 channel gas mass flow control system

2.  3-1 or 2-2 channel gas mixing to meet flexible coating processing demands, distributed on modular designed board

3. With needle valve, pressure regulator and high precision trimming valve to control the gas introduction, can be switched either manually or automatically

STANDARD, MODULAR DESIGN

1. PS electrical enclosure, designed and manufactured strictly following CE standards

2. Central control cabinet with PLC, power output control and general power distributor

3. Operating software program in PLC is exclusive developed by Royal Technology, each set machine is ready for system upgrading

Technical specifications

MODEL

RTAC1000

TECHNOLOGY

Multi Arc Evaporation

MATERIAL

Stainless Steel (S304)

CHAMBER SIZE

Φ1000*H1000mm

CHAMBER TYPE

Cylinder, vertical, 1-door

DEPOSITION MATERIAL

Ti, Cr, Zr, Cu, Ni, TiAl etc.

DEPOSITION SOURCE

Cathodic Arc Sources: 10 units

GAS

MFC- 4 ways, Ar, N2, O2, C2H2

CONTROL

PLC(Programmable Logic Controller) +

PUMP SYSTEM

SV300B - 1 set (Leybold)

WAU501- 1 sets (Leybold)

D63L- 1set (Leybold)

Turbo Molecular Pumps:1* F-400/3500

PRE-TREATMENT

Bias power supply: 1*24 KW

SAFETY SYSTEM

Numerous safety interlocks to protect operators

COOLING

Cold Water

POWER

380V/3 phases/50HZ

FOOTPRINT

L3000*W3000*H2000mm

TOTAL WEIGHT

4.0 T

POWER MAX. & AVERAGE

55 KW/30KW

Layout