The RTEP6600 resistance evaporation coating equipment is a cube chamber model for PVD Chrome metalizing system was customized designed and manufactured for Car LOGO board reflection film deposition. Max. Size substrate: Diameter 5500mm, depth: <300mm. Capacity: 2 pieces for max. Size product; 4~12 pieces depends on dimensions.
About Thermal Evaporation Filament Technology: It Introducing the work pieces into the vacuum chamber, when the chamber's vacuum pressure is up to 5.0*10-2～8.0×10-3Pa with different stage of vacuum pumps ( Rotary Piston Vacuum Pump, Rotary Vane Pump, Roots Vacuum Pump,Diffusion Pump) , and then evaporate the Chrome filaments which hold in the tungsten filament ( or board). When the work pieces are turning around in a rotary driving system, the chrome material would deposit on the substrates surface and generate a highly uniform coating layer.
Finishing Properties: PVD chrome on PMMA (Acrylic) surface, which generates the outstanding coating layers as below: During the day time, sign symbols look like solid metal ( stainless steel effect); while at night, they are illuminated ( LED light inside is installed ) from front, back and side views.
Royal technology has developed and built the whole supplies chains for Car LOGO board PVD metalizing service. From mold design & manufacturing, thermal vacuum forming process, UV curing base/top coatings; PVD chroming metalizing till LED lighting assemble, we are able to provide the turnkey coating solutions.
If you need customized coating system, please share your thoughts and ideas with our team. Do not forget to submit your products specifications, we will work together to sort out the best solutions.
Similar Application Coating Systems
RTEP3600 (Cylinder Type)
RTEP4500 (Cube Type)
RTEP2500-HMDSO (Cylinder Type)
RTEP2200 (Cylinder Type)
Car Logo Aluminum Vacuum Metalizing Machine Models
|
Model |
Chamber size (MM, inner) |
Evaporation Power(kVA) |
Working Power Environment |
Chamber Type |
|
RTEP3600 |
φ3600xH1700 |
80 |
3Ph, AC380V,50HZ |
Cylinder |
|
RTEP2200 |
φ2200xH1500 |
50 |
Cylinder |
|
|
RTEP2500-HMDSO |
φ2500xH2500 |
50 |
Cylinder |
|
|
RTEP6600 |
L6600xH3800 |
100 |
Cube |
|
|
RTEP4500 |
L4500xH3200 |
80 |
Cube |
Applications: PC panel for aluminum mirror, Automotive LOGO board, advertisement boards, PMMA, PC, ABS etc. Large size decorative items for high reflection film deposition.
Type:
Vertical orientation, Cube type, sliding door, 2 sets rack system.
Design Features:
Cube type for a large capacity.
Robust structure design and high quality configurations
PLC + Touch Screen Operation System, fully automatically /Manually control
Fast Vacuum Evacuation System
Exclusively designed rack system structure for easy loading/uploading
Easy access to the working environment for maintenance
Technical Specifications:
Performance
1. Ultimate Vacuum Pressure: better than 5.0×10-6 Torr.
2. Operating Vacuum Pressure: 1.0×10-4 Torr.
3. Pumping down Time: from 1 atm to 1.0×10-4 Torr≤3 minutes ( room temperature, dry, clean and empty chamber)
4. Metalizing material ( evaporation): Al, Cr, Sn, Ti, SS, Cu… etc.
5. Operating Model: Full Automatically /Semi-Auto/ Manually
Structure
The vacuum coating machine contains key completed system listed below:
1. Vacuum Chamber
1.1 Size: Inner Length: 6600mm
Inner Height: 3800mm
Inner Width: 1300mm
1.2 Material: Vacuum Chamber: SS41 mild steel
Door and flanges: SS41 mild steel
Chamber strengthen structure: SS41 mild steel, with painted finishing surface treatment.
Chamber chassis SS41 mild steel with painted finishing surface treatment.
1.3 Evaporation Shield : SUS304
1.4 View Window: on chamber door
1.5 Vacuum Chamber Venting Valve (including silencer)
1.6 Door: SS41 mild steel
2. Roughing Vacuum Pumping System (Backing Pump Package)
3. High Vacuum Pumping System (Diffusion Pump + Cold trap device)
4. Electrical Control and Operation System- PLC+ Touch Screen
4.1 Main circuit: None-fuse breaker switch, electromagnetic switch, C/T in series type
4.2 Evaporation Power
4.3 Evaporation Control System
4.4 Operation System: Touch Screen + PLC, recipe control and data logging, Auto shutdown, auto evacuation, auto coating
4.5 Vacuum Pressure Measuring System
Vacuum Gauge: Pirani + Penning gauge
Thermocouple Gauge: 760 Torr ~ 5*10-4 Torr
4.6 Alarm System: Compressed air pressure , Cooling water flow, Mis-operation
4.7 Power Load Indicator: Voltage indicator and load current indicator
5. Deposition System
5.1 Tungsten filament evaporation source
5.2 Cr/Al wires
6. Sub-System
6.1 Air Compressed Valve Control System
6.2 Cooling Water System:Water flow pipe and switch valve system
6.3 Polycold (-120~-145℃) Brooks Cryopump for option.
Working Environment
Compressed Air: 5~8kg/cm2
Cooling Water: Water-In Temperature: 20~25℃, 200 Liter/min,
Water-In Pressure: 2~3 kg/cm2,
Power: 3 Phase 380V 50Hz(60Hz), 300kVA
Installation Area: (L*W*H) 15000*6800*4800mm
Exhaust: Vent for mechanical pumps
Layout
Built Time: 2014 ~ 2015
Location: China
Applications: PC panel for aluminum mirror, Automotive LOGO board, advertisement boards, PMMA, PC, ABS etc. Large size decorative items for high reflection film deposition.
