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Royal technology has developed and built the high vacuum metallizing equipment which is used for manufacturing high quality of mirror finishing and see-through (transparent effect) finishing thin films on 3D automotive acrylic billboard. With the PVD thermal evaporation technology, which deposits high reflection film on PMMA (Acrylic) surface, gives an outstanding coating layers as below: during the day time, sign symbols look like solid metal ( stainless steel effect); while at night, they are illuminated ( LED light inside is installed ) from front, back and side views.

Background

Royal technology has developed and built the whole supply chain for Car LOGO board PVD metalizing service. From mold design & manufacturing, thermal vacuum forming process, UV curing base/top coatings; PVD chroming metalizing till LED lighting assemble, we are able to provide a complete turn-key coating solution.

This series of high vacuum metallizing equipment is customized designed system for manufacturing high quality of mirror finishing and see-through (transparent effect) finishing thin films on 3D automotive acrylic billboard.

With the PVD thermal evaporation technology, which deposits high reflection film on PMMA (Acrylic) surface, gives an outstanding coating layers as below: during the day time, sign symbols look like solid metal ( stainless steel effect); while at night, they are illuminated ( LED light inside is installed ) from front, back and side views.

Applications

Applications:
3D LED illuminated Automobile LOGO and sign symbols, PC/PMMA Chrome Coating, Aluminum/Silver/Copper/ SS wires Metalizing, PC panel sheets of mirrors.

Technical advantages


With PVD vacuum metallizing technique,  the film thickness can be controlled, the coating process is environmentally friendly, an ideal coating solutions to replace the conventional Chrome plating process.

Besides, more benefits:
1. Durable, life time is up to 5~8 years, even in outdoor.
2. Easy assemble and maintenance. With screws mounting or hang-up method.
3. Safe and reliable. The PMMA material makes it much lighter in weight than metal logos, highly reduce the risk of injuries from falling down accident.
4. Outstanding aesthetic finishing: during the day time, the car sign symbols look like solid metal ( stainless steel effect); while at night, they are illuminated
( LED light inside is installed ) from front, back and side views.

Royal Technology successfully developed 3 models metallizing system to serve the worldwide coating services centers:
South Korea, Mexico, and China countries.

Model A:  top coating structure

RTEP3600

Advantages
1. The door located in the railway track, sliding model, easy to operate and very convenient for loading/unloading
1.1 Max. product size: 3000mm
1.2  Suitable for see-through finish

2. The unique rotary rack and evaporation system design to guarantee a high uniformity.
2.1 The height from substrate to evaporation source can be adjusted flexibly ;
2.2  Evaporation sources distance can be adjusted;
2.3. Three  groups evaporation sources for a perfect full area coating.

RTEP2200

Advantages

  • Robust structure design and high quality configurations
  • PLC + Touch Screen Operation System, fully automatic / manual control
  • High efficiency pumping package with low power consumption configurations
  • Exclusively designed rotating Carousel structure for easy loading/uploading
  • Easy access to the working environment for maintenance
  • Suitable for see-through finishing coating

Model B: Cylindrical Chamber with Planetary Rotary System

RTEP2500-HMDSO

Advantages:

  • Plasma cleaning, argon gas bombardment device, glow discharge system.
  • PECVD process for top coating after Aluminum layer deposition.
  • Robust structure design and high quality configurations
  • PLC + Touch Screen Operation System, fully automatically /Manually control
  • Fast Vacuum Evacuation System
  • Exclusively designed rotating Carousel structure for high uniformity film deposition
  • Easy access to the working environment for maintenance

Model C:  Cubic Chamber

RTEP6600

RTEP4500

  • Advantages
  • The door located in the railway track,  sliding model, easy to operate and very convenient for loading/unloading.
  • The unique rotary rack and evaporation system design to guarantee a high uniformity.-The distance from substrate to evaporation source can be adjusted flexibly;– Evaporation sources distance can be adjusted;– The substrate holder is sliding forward/backward in chamber.– The 2nd substrate trolley for option to enhance efficiency.


Technical specifications


Technical Specifications

Model RTEP6600 RTEP4500 RTEP3600 RTEP2500-HMDSO RTEP2200
Standard

Applications

Car logo and symbols billboard, bumpers, bezels and other plastic large parts for vacuum metallizing.

Cr / NiCr / Al metallizing, from see-through to mirror finishing effect, programmable control coating process.

Deposition

Chamber

Cubic Cubic Cylindrical Cylindrical Cylindrical
Chamber
Dimensions
(L*W*H)  mm
6600*1300*3800

(32.6 m3)

4500*1300*3200

(18.7 m3)

φ3600*1700

(17.3 m3)

φ2500*2500

(12.3 m3)

φ2200*1500

(5.7 m3)

Project Location

and Built Time

China,  2014 China, 2015 Mexico,  2014 China, 2014 South Korea,
2015
Max. size of

Loading (mm)

6000 4000 3300 2000 2000
Max.Total Power
(KW)
300 200 200 200 100
Average Power

Consumption
(KW)

150 100 100 110 60
Cycle Time

(minutes)

30 25 25 20 20
Flexible configurations: the machine is set according to coating processes and customers requirement.

Performance

A. Ultimate Vacuum Pressure: better than 8.0×10-4 Pa
B. Operating Vacuum Pressure: 1.0×10-2 Pa.
C. Pumping down Time: from 1 atm to 8.0×10-3Pa≤15minutes
( @room temperature, clean and unloading)
D .Leaking Rate: 9.0-5 Pa m3/ sec. Or better than 0.67Pa in 1 hour after shut down the machine from ultimate pressure.
E. Deposition Materials: Al, Cr, Sn, SS, Cu, Au, Al, In, Sn … etc.
F. Evaporation Sources: Tungsten filament, boat, basket etc.
G. Operating Model: Full Automatically /Semi-Auto/ Manually
H. Safety Circuitry and Interlocks: numerous safety interlocks to protect operators and equipment ( water, current etc.)